Combining Zemax and 3D printing for the complete design and production of myopia lenses
With the growing prevalence of myopia, traditional lens design and fabrication methods can no longer meet the increasing demand for personalization and precision. This study proposes a novel approach integrating Zemax optical simulation with 3D printing technology for automated myopic lens design and manufacturing. By connecting Python to the Zemax API, an automated system was developed that allows users to input optical parameters, enabling the system to generate optimized lens designs and corresponding 3D models automatically. The lenses fabricated via photopolymerization 3D printing were characterized for optical, mechanical, and refractive properties. Results showed a strong linear correlation between theoretical and measured refractive powers, with minimal deviation. Drop simulations in ANSYS Workbench confirmed that the maximum deformation and stress levels were well within safety limits, ensuring adequate impact resistance. Overall, this method offers an efficient, precise solution for personalized lens fabrication and expands the application potential of additive manufacturing in optical engineering.