Accurate prediction of the remaining useful life (RUL) of lithium-ion batteries (LIBs) is essential for enhancing the reliability, operational safety, and energy management efficiency of electric vehicles and modern energy storage systems. However, battery degradation is governed by highly nonlinear electrochemical mechanisms and complex temporal dependencies that are difficult to model using conventional physics-based approaches or standalone machine learning techniques. To address these challenges, this article proposes a hybrid data-driven framework integrating a Temporal Convolutional Network (TCN), Bidirectional Long Short-Term Memory (BiLSTM), and Extreme Gradient Boosting (XGBoost) for accurate LIB RUL prediction. The proposed architecture utilizes the TCN module to capture short-term temporal degradation patterns from sequential battery operational data, while the BiLSTM network learns long-term temporal dependencies and degradation evolution across multiple charge–discharge cycles. The deep temporal representations extracted by the TCN–BiLSTM network are subsequently processed using an XGBoost regression model to effectively model nonlinear relationships between battery operational characteristics and RUL. The framework is validated using the NASA LIB aging dataset containing 14,896 charge–discharge cycle samples with operational features including cycle index, discharge time, charging duration, voltage degradation characteristics, and constant-current charging behavior. Statistical analysis and Min–Max normalization are employed to improve feature consistency, numerical stability, and model convergence. Experimental results demonstrate that the proposed framework effectively captures battery degradation dynamics and achieves highly accurate and stable prediction performance. Five-fold cross-validation results yield a low Mean Absolute Error of 0.00957, Root Mean Square Error of 0.02926, and a high coefficient of determination (
R
2
) of 0.9882, indicating excellent predictive capability and strong generalization performance. Comparative analysis further demonstrates that the proposed hybrid framework outperforms conventional Random Forest, XGBoost, LSTM, and BiLSTM models in terms of prediction accuracy and robustness. In addition, ablation analysis confirms the complementary contribution of temporal convolutional learning, sequential dependency modeling, and ensemble nonlinear regression toward improved RUL estimation. The proposed framework provides a robust and computationally efficient solution for intelligent battery health monitoring, predictive maintenance, and smart battery management applications in electric vehicles and energy storage systems.
T. Mariprasath, Kumaresh S S, Seif Al Bustanji et al.· Energy Exploration & Exp...· 0 citations
The reliable estimation of remaining useful life (RUL) of rolling bearings plays a critical role in maintaining the reliability of modern industrial equipment and minimizing machine downtime. However, the conventional vibration-based prognostic methods tend to experience challenges in predicting the remaining useful life of rolling bearings in variable-speed operating environments due to issues with nonstationary signals and the lack of incorporation of physical degradation processes. This paper proposes a physics-informed approach for estimating the remaining useful life of rolling bearings using vibration envelope characteristics and accelerated life testing. The approach starts with the use of order tracking combined with envelope analysis to extract vibration envelope characteristics under variable speed conditions. A health index is constructed to represent the degradation process. The nonlinear degradation process is modelled using a physics-informed exponential degradation model. An ensemble prediction model is proposed for predicting RUL. The results demonstrate that the developed model was significantly more accurate in its predictions, with a maximum of 49% improvement in the RMSE compared to traditional models and consistent results under varied operational conditions. The use of physics-based modelling and envelope analysis increased the clarity and robustness of the model, and the acceleration of the life testing process contributed to better generalizability of the model. Moreover, the introduction of adaptive threshold values improved maintenance time prediction by over 50%, and uncertainty assessment confirmed the validity of the model.
Suleiman Ibrahim Mohammad, A. Vasudevan, Seif Al Bustanji et al.· Sound & Vibration· 0 citations