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A Data-Driven Framework for Condition Monitoring and Early Warning of Low-Efficiency Events in Photovoltaic Systems

Aug 2026 · Applied Sciences · Vol 16, pp. 7808 · 0 citations · 32 references

Abstract

Reliable photovoltaic (PV) operation requires monitoring strategies that can detect performance degradation before it develops into persistent efficiency loss. This study proposes an interpretable data-driven framework for condition monitoring and early warning of low-efficiency events using only inverter-based electrical measurements. The novelty of this study lies in its focus on detecting low-efficiency operating conditions from inverter electrical data, rather than merely classifying individual PV fault types. Thirty-minute operational data from a 110 kW grid-connected PV plant in Kastamonu, Türkiye, covering January 2023–December 2025, were analyzed. Phase currents, phase voltages, total active power, and DC power were transformed into electrical health indicators, including mean current, mean voltage, current and voltage variability, phase imbalance index, and conversion efficiency. Correlation and imbalance analyses showed highly synchronized three-phase operation, with a mean phase imbalance index of 0.004865. Conversion efficiency remained stable, with an instantaneous mean of 0.964. Generalized Additive Model results explained 66.4% of efficiency variability and identified mean current as the dominant nonlinear determinant, while phase imbalance acted as a secondary but significant factor. A Random Forest classifier achieved 96.34% accuracy, 3.87% out-of-bag error, and 53.4% recall for rare low-efficiency events. Decision-tree rules indicated high risk when mean current fell below 9.4 A and very low risk above 12 A. The framework provides a practical, sensor-minimal, and interpretable approach for PV performance monitoring and proactive maintenance.

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