Research Progress on Wear Mechanisms and Surface Engineering of Agricultural Soil Contact Components for Tillage and Seeding

Abstract

Agricultural soil contact components, including ploughshares, rotary blades, and furrow openers, form the active interface between machinery and complex field media. Operating in multiphase environments, these tools face severe abrasive wear, impact fatigue, and interfacial adhesion. These destructive forces irreversibly alter edge geometry and drastically degrade macroscopic operation quality. This review integrates tillage and precision seeding components into a unified tribological framework. It highlights the nonlinear relationship between microscopic material removal and geometric edge retention. Profile degradation is heavily dictated by soil texture, where sandy soils cause micro-cutting, clay soils induce severe adhesion, and gravelly soils produce impact fracture. To predict these complex wear behaviours accurately, coupled multiphysics numerical simulation using the discrete element method for particle flow dynamics and finite element analysis for transient contact stress provides a highly robust methodology. Mitigating these failures requires a functionally zoned surface engineering approach. Carbide hardfacing offers localized abrasion resistance, while polymer composite layers and bionic nonsmooth structures effectively interrupt continuous liquid films in wet cohesive soils. Ultimately, integrating online multidimensional sensing with full life cycle digital-twin models represents the future trajectory for developing adaptive and highly durable agricultural equipment.