Design and Experimental Validation of a Low-Cost Edge-IoT Architecture for Sustainable Photovoltaic Monitoring and Adaptive MPPT Control

Abstract

The digitalization of photovoltaic (PV) systems can support sustainable energy deployment by improving operational efficiency, system visibility, and energy extraction. However, many existing Internet of Things (IoT)-enabled solutions address monitoring and maximum power point tracking (MPPT) separately or depend on proprietary platforms, remote cloud services, and relatively costly hardware, which may restrict their accessibility and replication in small-scale and resource-constrained applications. This study presents the implementation and laboratory-scale experimental evaluation of an edge-IoT architecture that integrates real-time PV monitoring, embedded adaptive MPPT control, local data management, and visualization using low-cost hardware and open-source software. The proposed architecture combines an ESP32 microcontroller with a Raspberry Pi (RPi) local server to enable environmental and electrical sensing, edge-based control, message queuing telemetry transport (MQTT) communication, local data storage, and interactive visualization through the open-source Node-RED, InfluxDB, and Grafana platforms. An adaptive perturb-and-observe (AP&O) algorithm is implemented on the ESP32 to dynamically adjust the duty cycle of a DC–DC boost converter in response to changing operating conditions. The system is experimentally evaluated using a PV test bench equipped with a custom boost converter and sensing modules measuring eleven electrical and environmental parameters. The architecture achieved an average communication latency of 193 ± 23 ms and an average MPPT efficiency of 97.3 ± 0.54%. It also provided a power gain of 0.7 ± 0.5% compared with the conventional fixed-step perturb-and-observe method. By combining local processing, open-source software, low-cost components, and integrated monitoring and control, the proposed system reduces dependence on external cloud infrastructure while supporting responsive and accessible PV energy management. These results demonstrate its potential as a replicable technological framework for improving the operational sustainability and digital management of small-scale PV installations.