Side-Vent Design for Microphone-Based Mechanomyography Sensors: Modeling and Experimental Evaluation of Contact Dependence

Abstract

Wearable muscle sensing for rehabilitation, assistive robotics, and electrical-stimulation feedback needs mechanomyography sensors less sensitive to fit changes during wear. In microphone-based mechanomyography, cavity pressure depends on rim contact, a dependence housing design has rarely targeted. This study evaluates a side-vented housing, whose vent opens a pressure-relief path in parallel with the rim to lower contact dependence, and quantifies the acoustic-gain cost. Thermoviscous finite-element simulations compared twenty cavity configurations under prescribed source motion. Paired bench sweeps over 10-200 Hz on both housings compared direct contact with a Gap-ring spacer, a radially grooved spacer ring. At 100 Hz, side venting reduced the simulated acoustic-gain variation across 0.10-0.50 mm rim clearances from 25.8 to 10.0 dB and cost 5.5 dB of gain at 0.20 mm clearance. Velocity fields and branch-flow calculations identified this path. At the higher speaker drive level, the Gap-ring spacer caused median attenuations of 13.6 dB (vented) and 30.1 dB (unvented) relative to direct contact. In this front end, a 35.9-dB signal-gain increase at 100 Hz raised the calculated operational-amplifier voltage-noise gain by 1.6 dB. A single-participant demonstration of paced elbow flexion and extension compared envelope timing and spectra between housings, finding similar envelope timing (correlation 0.935) and broadly similar spectra (correlation 0.956). Vent area trades acoustic gain against contact dependence and can therefore serve as a housing design parameter.