2026· International journal of research and scientific innovation· 0 citations
Abstract
Cutting production costs is always the top concern of businesses to create a competitive advantage in the fierce market. According to lean perspective, cost reduction is based on the principle of eliminating wastes throughout the production and service provision process. Value Stream Mapping is a very powerful and useful lean tool to model the flow of materials, thereby evaluating the current situation in a visual way and giving ideas to eliminate waste and to give a look at the future system. In this study, it is applied in the production process of manufacturing wet wipes in tub in integration with other useful lean tools. As results, moving time reduced to 47.3%, labour head count reduction of 36.4%, and a 0.13% reduction in defects by broken tub appear when palletizing and transportation. Finally, total cost saving achieved was 26,978 USD in financial year 2023 and 33,723 USD in financial year 2024.
The economic environment is becoming more competitive as the modern world develops. For this reason, it is crucial for manufacturing companies to continuously improve, optimize processes, and reduce costs to outperform their rivals. Lean manufacturing is known as a good way for the great majority of companies. In this...
N. Vũ, Chi Yen Truong, Tham Anh Truong et al.· International Journal of Lat...· 0 citations
This paper presents an in-depth analysis and optimization of the layouts and processes of three factories: A textile firm, a garment company, and a paper company. The study emphasizes lean manufacturing principles and efficiency enhancement strategies tailored to each facility's unique requirements. The work utilizes s...
Hasan Çiçek, M. Bulak, Ali Seymen Alkara· Osmaniye Korkut Ata Üniversi...· 0 citations
In today’s highly competitive manufacturing environment, industries are under constant pressure to enhance efficiency, reduce waste, and deliver higher value to the customers. Lean manufacture has emerged as a strategic approach to achieving these goals, with Value Stream Mapping (VSM) being one of its most impactful t...
M. A. Habib, Ruma, Md. Mobashir Hosain et al.· Journal of Integrated Scienc...· 0 citations
This research aims to optimize the production process by integrating Lean Manufacturing to reduce waste in the manufacturing industry. The methods used are case studies and quantitative data analysis using statistical techniques and Lean Manufacturing methods. The research results are expected to improve production eff...
M. Kholil, Alfa Firdaus, Indra Almahdi et al.· Journal of Information Syste...· 0 citations
This project proposes a Lean Manufacturing implementation framework for Polanco Fashion International, a textile manufacturer in La Vega, Dominican Republic, facing challenges with production inefficiencies, high defect rates, and substantial waste. Currently, waste levels exceed 20%, with quality checks lacking standa...
Carol Polonio-Gonzalez, Edwin Hernández, L. Cabrera· IISE Annual Conference &...· 0 citations
Waste in the production process can reduce efficiency and hinder the smooth flow of production. This research aims to identify types of waste, analyze the causes of waste, and provide improvement suggestions using the Lean Manufacturing approach in the production process at PT XYZ. The methods used include Value Stream...
Nur Muafiatul Farichah, Wiwin Widiasih· Matrik· 0 citations
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