Hybrid Convolutional, Transformer and Physics-Encoding Networks for Multiphase Flow Pattern Identification in Vertical Pipelines

Abstract

Accurate identification of multiphase flow patterns in vertical pipelines is critical for operational safety and efficiency in the oil and gas industry. Yet, conventional methods struggle with subjectivity and transitional regimes. This study develops and integrates three neural network architectures: a convolutional neural network (CNN) for spatial features, a transformer neural network (TNN) for long-range dependencies, and a physics-encoding network (PEN) for embedding physical constraints. These are combined into a hybrid framework trained on an experimental dataset of 2131 images from a wire mesh sensor, annotated using a semi-automated pipeline. Results show the hybrid model achieved 95.91% test accuracy with a macro F1-score of 0.96, the highest of the four models evaluated, with its main advantage in transitional regimes. A multi-seed ablation shows that the convolutional branch provides the dominant discriminative signal, while the transformer and physics-inspired branches added complementary improvements that are consistent across runs. This hybridisation mitigates individual model weaknesses, with the physics-inspired branch acting as a spatial regulariser that improves interpretability, providing a robust and objective tool for reliable pipeline monitoring.