Pump Turbines Under Near-Zero Flow Conditions: A Review of Flow Instabilities, Guide Vane Dynamics, and Mitigation Strategies

Abstract

The grid volatility caused by the integration of wind and solar power poses challenges to power systems, where Pumped Storage Hydropower (PSH) plays an irreplaceable role. During start-up, shutdown, and mode transition of pump turbines, near-zero flow conditions frequently occur, leading to severe hydraulic instability, guide vane vibration, and abnormal noise. This review synthesizes field observations from multiple high-head pumped storage stations together with recent experimental, numerical, and theoretical studies. The review indicates that hydraulic instability is primarily associated with the coupled effects of clearance leakage flow, bi-stable flow, and Rotor–Stator Interaction (RSI). The review suggests that self-excited vibration, rather than forced resonance, dominates guide vane vibration and abnormal noise under near-zero flow conditions. Four mainstream regulation strategies are summarized, including Misaligned Guide Vanes (MGVs), start-up/shutdown sequence optimization, structural-parameter adjustment, and operating range avoidance. The applicability and limitations of each strategy are discussed. These findings provide support for the design and operation of high-head, large-capacity pump turbines.