Aug 2026· Machine Learning: Science and Technology· Vol 7, pp. 045050· 0 citations· 73 references
Physics
TL;DR
A machine-learning framework that employs autoregressive deep surrogates, trained on short trajectories from quantitative phase-field simulations of alloy solidification within limited spatial domains, is introduced, confirming its capability to predict complex microstructural pattern formation.
Abstract
Complex microstructural pattern formation, such as dendrite growth, occurs across a wide range of materials and plays a crucial role in determining their properties and functional performance. While the phase-field method is a powerful computational approach for modeling microstructure dynamics, its substantial computational cost limits its integration into practical materials design workflows. Here, we introduce a machine-learning framework that employs autoregressive deep surrogates, trained on short trajectories from quantitative phase-field simulations of alloy solidification within limited spatial domains. Once trained, these surrogates accurately predict dendritic evolution over extended length and time scales, achieving speed-ups exceeding two orders of magnitude. We demonstrate the effectiveness of this approach through examples of isothermal growth and directional solidification of a dilute Al–Cu alloy, confirming its capability to predict complex microstructural pattern formation. Quantitative comparisons with phase-field benchmarks reveal excellent agreement in the tip-selection constant, morphological symmetry, and primary spacing evolution, further validating our approach.
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