AN INTERNET OF THINGS (IOT)-BASED INDUSTRIAL MONITORING SYSTEM THAT USES AN ESP DEVICE TO PICK AND SORT ITEMS FROM A CONVEYOR BELT

Abstract

Modern manufacturing settings cannot function without industrial automation, which has proven crucial for increasing output per worker, decreasing the need for human intervention, and guaranteeing the security of machines. Traditional industrial systems often use isolated components to track machines, identify potential dangers, and manage materials, which leads to inefficient communication, hindered collaboration, and restricted ability to oversee operations remotely. An Internet of Things (IoT) industrial monitoring system that uses an ESP device to select and sort items off a conveyor belt is presented in this study as a solution to these problems. A single integrated platform unifies intelligent material handling and industrial parameter monitoring in the suggested system. When it comes to continual machine safety & health monitoring, an ESP controller serves as the core unit that gathers information gathered by a voltage detector, a temperatures sensor, and fire sensor. A robotic pick-and-place system that uses servos and a conveyor belt work in tandem to automate the sorting and handling of objects. Notifications are sent to an Internet of Things (IoT) online system for remote monitoring when the controller detects abnormal circumstances, for example excessive heat, voltage fluctuation, or fire. The warnings are generated by a buzzer and the LCD display is updated. Connectivity to the internet of things allows for smart automation and adaptable manufacturing processes, including control of the robotic arm and conveyor. To address the needs of smart design, workplace security, and automated pick-and-sort, the suggested system offers a small, affordable, and scalable solution.