Skip to content
Open access

An Integrated AI Automating Inspection Model for Surface Defect Segmentation and Classification in Construction Domain

Sep 2026 · Journal of Intelligent Computing System · 0 citations

TL;DR

This work gives unified Deep Learning model which evaluates on one of the public benchmark datasets from Kaggle which consists of sub folders of Magnetic-Tile Defect, DeepPCB, DBCC bridge cracks and CrackForest and is trained from scratch without pre-training and employs objective which is imbalanced.

Abstract

Unlike stone age, humans no longer live in caves or mud houses but rather shifted to modern civilization setups which include - buildings, bridges and industrial facilities as their environment. And with time these structures and components develop surface defects like cracks, peeling, spalling, algae, staining and manufacturing flaws. If frequently, these structures are left untreated, then it may affect human safety and threaten serviceability. For inspection purposes, only relying on manual visual examination will lead to a slow process and some parts may be left unchecked. This will add pressure on pockets. Moreover, this method is slow, subjective, costly, error-prone and unsafe for surfaces which are inaccessible. Overall, these factors motivate automated computer vision inspection. However, there exists some constraints like limited, imbalanced datasets and inspection spans of various distinct types of tasks. This work gives unified Deep Learning model which evaluates on one of the public benchmark datasets from Kaggle which consists of sub folders of Magnetic-Tile Defect, DeepPCB, DBCC bridge cracks and CrackForest. In this paper multi-class classification, binary classification and pixel-level segmentation are considered. The model couple’s residual backbone with classification, which is regularized head and symmetric U-Net. Overall is trained from scratch without pre-training and employs objective which is imbalanced (class-weighted, positive weighted BCE with Dice, label-smoothed cross entropy). This framework attains F1 score of 0.9945 for DeepPCB dataset. The novelty lies in its approach, as its single, pre-training free pipeline which spans three task paradigms with the issue of handling imbalance and format agnostic ingestion and in real honest finding that scale of data, more than architecture and govern effectiveness. Future work could focus on adding pre- trained backbones, multi-seed evaluation and board- disjoint and then end to end detection.

Read PDF

Similar papers

Open access Sep 2026

Intelligent Steel Surface Defect Segmentation for Edge-Oriented IIoT Quality Control

Automated surface defect detection in hot-rolled steel is a prerequisite for real-time quality control, yet most deployed inspection systems operate in isolation from Industrial Internet of Things (IIoT) infrastructure. This paper reports a laboratory-scale proof of concept with two contributions. The first is a segmen...

Matheus Campos, B. A. Pereira, Moisés J. S. Freitas et al. · 0 citations
Conference Open access Sep 2026

Object Surface Defect Segmentation using Vision Transformers and Hybrid Models

An empirical comparison between three deep learning frameworks for pixel-based surface defect detection: a baseline CNN architecture known as U-Net, Vision Transformer (ViT) based on patch-wise attention mechanism, and TransUNet that combines CNN and transformer architecture.

Santhya C, VS Sneha Chowdary, Beaulah Jeyavathana · 0 citations
Open access Aug 2026

A Deep Learning Framework for Industrial Pipeline Defect Detection using YOLOv8

The proposed real-time defect detection framework based on the YOLOv8 architecture enhanced with Oriented Bounding Boxes (YOLOv8-OBB) provides an efficient and scalable solution for intelligent industrial inspection and demonstrates strong potential for integration into real-world pipeline monitoring and maintenance pl...

Manel Elleuchi, Ahmed Fakhfakh · 0 citations
Open access Sep 2026

An Adaptive Multi-Stage Vision Framework for Defect Detection in Constrained Pipe Environments

Visual inspection of the internal surfaces of industrial pipes is difficult to automate because the imaging conditions are hostile: illumination is non-uniform and specular, the curved surface introduces strong perspective distortion, and the working space is too confined to permit repositioning of the sensor. Purely c...

Rahul Agnihotri, Pallavi Wadhwa · 0 citations
Open access Sep 2026

From Detection to Segmentation: Adapting YOLO26 for Surface Crack Delineation

Surface crack delineation plays an important role in infrastructure inspection because accurate pixel-level mapping of cracks can support condition assessment, maintenance planning, and automated monitoring of roads and other civil surfaces. However, recent crack segmentation methods often depend on heavy network desig...

M. Almustafa, Israa H. Ali · 0 citations
Open access Oct 2026

An Industrial Carpet Defect Dataset and a Hybrid Two-Stage Inspection Framework for Automated Quality Control

Automated visual inspection has become a critical component of Industry 4.0 manufacturing systems, enabling improved product quality, reduced operational costs, and increased production efficiency. In the carpet manufacturing industry, quality inspection remains particularly challenging due to the high variability of t...

Oumeima Nuigues, Yacine Yaddaden · 0 citations

We use cookies to run the site and, with your consent, for analytics and to show ads. See our Cookie Policy.