Optimization of the power supply for the reinforced concrete structures plant

Abstract

The power supply system of reinforced concrete plants is characterized by high energy consumption and is vital for the continuity of the production process. Obsolete equipment, uneven load distribution, high reactive power levels and limited automated controls were identified as major problems in the current system. These problems lead to increased energy losses, rapid breakdown of equipment and production stoppages. Obsolescence of lighting systems and lack of automatic adjustment systems increase additional energy consumption. Failure to provide reactive power compensation leads to an increase in current and heat losses on the network. The lack of accurate control of energy consumption reduces the effectiveness of optimization measures. Organization of the production process with peak loads leads to the frequent tripping of protective devices. In order to optimize the power supply system, it is important to install automatic capacitor banks, apply frequency regulators, and replace outdated equipment with efficient technologies. Application of automated energy management systems ensures optimization of energy balance. When the system is updated step by step, the risks of accidents are reduced, maintenance costs are reduced to a minimum, and the service life of the equipment is extended. As a result, the productivity of the plant increases, energy consumption decreases and economic indicators improve. Thus, the improvement of the electricity supply system is of strategic importance in terms of both energy saving and production stability and competitiveness.